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Bergey Windpower

Providing Environmentally Friendly Alternative Power

Sources for Residential and Commercial Use.

 

Bergey Windpower

Products

 

Small Wind Turbines

For Homes, Businesses, and Off-Grid

Bergey Windpower is one of the world’s leading suppliers of small wind turbines. With 30 years experience, installations in all 50 U.S. States and more than 100 countries, and an international network of  500 dealers, we have the products and experience to put the wind to work for you.  

   At Bergey Windpower, we take pride in offering advanced-technology products that let homeowners and businesses generate their own clean power and even spin their utility meter backwards.  Our turbines are also used for off-grid homes, for rural electrification, and to boost the performance of solar electric systems.

BWC XL.1 Wind Turbine

Bergey Windpower's newest product is the 1,000 Watt BWC XL.1.  The BWC XL.1 is currently available only as a 24 VDC battery-charging system. 

With a rotor diameter of 2.5 meters (8.2 ft) and a peak output of approximately 1,300 watts the XL.1 is intended for the off-grid home market in the U.S. and for rural electrification programs in developing countries. It is also a perfect upgrade system for current owners of micro-turbines, such as the Air 303 or 403.

The XL.1 combines a number of advanced technical features, including a completely new airfoil, to provide the highest efficiency yet achieved in a small wind turbine at a cost of energy ~ 10% lower than the current price leader.  And, the XL.1 carries the industry-leading Bergey 5-year warranty.  "We are very excited about the XL.1.  We think customers are really going to like this machine"  notes Mike Bergey, BWC's president.

The XL.1 is an up-wind, horizontal-axis, three- bladed turbine.  The blades are pultruded fiberglass, a material that is over ten times stronger than the injection- molded plastic used on most small wind turbines.  In fact, pultrusions have a breaking strength exceeding 100,000 psi, which is twice as strong as normal steel.  "Just about any blade material will hold up in light to moderate winds.  But, when the storms come, weak blades can put the whole system at risk."  And the new BWC SH3045 airfoil makes the XL.1's blade probably the most efficient ever on a small wind turbine. 

The blades attach directly to a specially designed very-low-speed permanent magnet alternator which uses state-of-the-art neodymium super- magnets.  "We have designed an oversized alternator that slows the rotor down and makes the turbine very quiet."  Overspeed protection is provided by the proven BWC AutoFurl passive sideways furling system.  "In spite of the claims otherwise, no other overspeed protection system has proven to be more reliable or effective than AutoFurl.

The XL.1 includes the BWC PowerCenter controller which controls battery charging, has a low-end boost for superior low wind speed performance, "slow-mode" rotor idling when the batteries are full, an electrical braking system, and even includes a 30 A controller for the solar modules that are often a part of a complete hybrid system.  The PowerCenter allows an auxiliary or "dump" load to be connected to utilize excess wind (and/or solar) power after the batteries are fully charged.

Low wind speed performance is greatly enhanced by a low-end-boost circuit that optimally loads the wind turbine down to wind speeds as low as 5.6 mph (2.5 m/s).  Combined with the new blade system, this circuitry allows the XL.1 to produce useful power more than 6,000 hours a year at a typical site.  For reference, a typical solar system produces power 3,500 hours a year at a typical site.

The XL.1 is offered with a tubular Tilt-up tower in heights from 18 m (60 ft) to 29 m (100 ft).  These kits will be be easy to install and will offer customers a complete "ready to install" kit.  "There's been a need for more complete integration between turbine and tower packages for small wind turbines and we think our new line will fill that gap.

XL.1 Specifications

Type:  3 Blade Upwind
Rotor Diameter:  2.5 m (8.2 ft.)

Start-up Wind Speed:  3 m/s (6.7 mph)
Cut-in Wind Speed:  2.5 m/s (5.6 mph)
Rated Wind Speed:  11 m/s (24.6 mph)
Rated Power:  1000 Watts

Maximum Power: ~ 1,300 Watts
Cut-Out Wind Speed:  None
Furling Wind Speed:  13 m/s (29 mph)
Max. Design Wind Speed:  54 m/s (120 mph)

Blade Pitch Control:  None, Fixed Pitch
Overspeed Protection:  AutoFurl
Gearbox:  None, Direct Drive
Temperature Range:  -40 to +60 Deg. C (-40 to +140 Deg. F)
Generator:  Permanent Magnet Alternator
Output Form: 24 VDC Nominal

Functional Features:  Low-End Boost, Slow-Mode, Electric Brake, 30A Solar Regulator, 60A Dump Load, Timed Battery Equalization, Watt Meter Display Mode, Polarity Checker 

 

XL.1

Model
Voltage
Description
Item #
Price
XL.1
24 VDC
Includes new, more advanced, PowerCenter Controller
BWC XL.1-24
$2,790.00

BWC XL.1 Specification Sheet (575 KB)

BWC EXCEL Wind Turbine

The BWC EXCEL is a modern 7 meter (23 ft) diameter, 10,000W wind turbine designed for high reliability, low maintenance, and automatic operation in adverse weather conditions. It is available in two configurations: battery charging and grid-connected (the pumping version is not currently available).  The BWC Excel is a ruggedly built turbine that comes with the longest warranty (5 years) in the industry. 

In October 2008 the Excel-S was upgraded to a more efficient Powersync II inverter.  In July 2009 the Excel turbine was upgraded with a more powerful alternator and longer blades.  Performance has been improved by an average of 25%.  Also in July 2009 the warranty on the Excel wind turbine was increased to 10 years - the longest in the industry.

Battery charging BWC EXCEL's can be supplied with outputs of 24, 48, 120 or 240 VDC. They are well suited for large rural homes, remote villages and facilities, eco-tourism resorts, and larger telecommunications sites.

Connected to the grid, the BWC EXCEL can provide most of the electricity for an average total electric home at moderate wind sites.  The all new GridTek 10 power processor (inverter) is the most advanced in the industry and it carries a full UL certification to the latest utility standards.

Prices, which include a voltage regulator or a grid-synchronous inverter, range from $23,500 to $29,500. 


The BWC EXCEL is most often installed on a guyed lattice tower, which is available in heights of 18 m (60 ft.) to 43 m (140 ft.). Prices range from $10,150 to $17,200. Tilt-up versions of these towers are available for sites without crane access.   Non-guyed lattice type towers and monopoles (tapered tubular) towers are also available to heights of 37 m (120 ft).  Customers may also supply their own towers if they follow BWC's  technical requirements for Excel towers (see Requirements).

 

Specifications

Start-up Wind Speed:  3.4 m/s (7.5 mph)
Cut-in Wind Speed:  2.5 m/s (5 mph) - grid intertie; 4 m/s (9 mph) - battery charging
Rated Wind Speed:  12 m/s (27 mph)
Rated Power:  10 kW for grid intertie, 7.5 kW for battery-charging
Cut-Out Wind Speed:  None
Furling Wind Speed:  15.6 m/s (35 mph)
Max. Design Wind Speed:  60 m/s (134 mph)

Type:  3 Blade Upwind
Rotor Diameter:  7 m (23 ft.)
Blade Pitch Control:  None, Fixed Pitch
Overspeed Protection:  AUTOFURL
Gearbox:  None, Direct Drive
Temperature Range:  -40 to +60 Deg. C (-40 to +140 Deg. F)
Generator:  Permanent Magnet Alternator
Output Form: 3 Phase AC, Variable Frequency (Regulated 48 - 240 VDC after VCS-10, or 240 VAC, 1Ø, 60 Hz or 220 VAC, 1Ø, 50 Hz  with Powersnyc II inverter

SunTech SW150 Solar Panel product specs

BWC EXCEL Specification Sheet Front (490 KB)

SunTech SW150 Solar Panel product specs

BWC EXCEL Specification Sheet Back (330 KB)

 

5-Year Limited Bergey Windpower Warranty

Wind turbines, electronics, and associated equipment manufactured by Bergey Windpower Co. (BWC) are warranted against defects in design, material, and workmanship, under normal use for which intended, for five years after installation.  During the warranty period BWC will repair or replace, at its’ option, defective components or assemblies.  BWC will also pay one-way shipping charges.  For customers not in the United States the shipping and insurance charges will be pre-paid to the port of entry into the country.  This limited warranty is transferable and only covers products shipped after January 1, 1999.

Warranty coverage is extended only to customers who have submitted a properly completed BWC Warranty Registration Form.  In the case of wind turbine products this also requires submission of photographs requested in the Registration Form.

This limited warranty does not cover: 1) Towers, equipment, materials, or supplies not manufactured by BWC; 2) BWC equipment that has been modified or altered without prior factory approval; 3) Damage or loss of function sustained during periods with wind speeds exceeding 55 m/s (123 mph); 4) Repairs performed by other than authorized BWC service personnel; 5) Acts of God; or 6) Incidental or consequential damages.

This limited warranty is in lieu of all other BWC guarantees or warranties expressed or implied.  BWC reserves the right to make design changes, improvements, and additions to its products without obligation to install such in products previously manufactured.

Tower Kits

Standard Guyed-Lattice Towers 10 KW Only
Tower
Description
Item #
Price
60ft (18m)
Tower kits include Bergey galvanized 3m (10 ft) lattice type tower sections and associated hardware, guy anchors, guy wires and associated hardware, furling cable and furling winch mounting hardware, special tower grounding hardware, and ground rods. Tower wiring is not included.
XLG18
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80ft (24m)
XLG24
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100ft (30m)
XLG30
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120ft (37m)
XLG37
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140ft (43m)

XLG43

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Tilt-up Tubular and Guyed-Lattice Towers
Tower
Description
Item #
Price

1KW 64ft(18m)

Tower kits include galvanized 3 m (10 ft), 114 mm (4.5 in) diameter tubular tower sections and associated hardware, guy anchors, guy wires and associated hardware, and gin-pole. Not UPS shippable, must ship via truck. Tower electrical wiring is not included.
1TU18
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1KW 84ft(24m)
1TU24
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1KW 104ft(30m)
1TU30
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Tower Raising Kit
Tower Raising Kits include a non- freewheeling worm-gear winch, a special bracket system for attaching the winch to a guy anchor, a pull-up cable, and a pulley block. Also includes a drive attachment for cordless drills.
1TRK
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10KW 60ft(18m)
Tower kits include Bergey galvanized 3m (10 ft) lattice type tower sections and associated hardware, guy anchors, guy wires and associated hardware, furling cable and furling winch mounting hardware, special tower grounding hardware, and ground rods.  Includes jackstand. Tower wiring is not included
XLGT18
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10KW 80ft(24m)
XLGT24
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10KW 100ft(30m)
XLGT30
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GripHoist Kit
Equipment to manually lift Excel tower without power winch.  Includes GripHoist lifting device, GripHoist cable, snatch block, and attachment hardware.
XLGHK-100
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Raising Kit
5:1 pulley blocks and cable for raising tower.  Does not include a winch.

XLTRK

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Self-Supporting Lattice Towers (SSV)
Tower
Description
Item #
Price
10KW 60ft(18m)
Tower kits include Rohn SSV galvanized 6m (20 ft) lattice type tower sections and associated hardware, anchor bolts, furling cable and furling winch mounting hardware, special tower grounding hardware, and ground rods. Tower wiring is not included.
  NOTE:  Some U.S. coastal areas now specify very high IBC wind loads, which requires a Heavy Duty version of the SSV tower.  These towers cost $500 - $1,200 more.  Please inquire.
XLSS18
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10KW 80ft(24m)
XLSS24
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10KW 100ft(30m)
XLSS30
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10KW 120ft(37m)
XLSS37
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10KW 140ft(43m)
XLSS43
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Safety Climb
Rohn-Loc anti-fall system includes down-tower safety cable and cammed slider.  Does not include climber's belt / harness.

XLGPK-SSV

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Self-Supporting Tubular Towers (Monopole)
Tower
Description
Item #
Price
10KW 60ft(18m
Tower kits include Rohn 18-sided tapered tubular sections  (35-48 ft. long each), J-bolt anchors, furling cable and furling winch mounting hardware, special tower grounding hardware, and ground rods. Tower wiring is not included.  Note: These towers are too long for common carriers and must be specially trucked.  A crane is required for unloading.  A Safety Climbing Device system comes with each tower.
XLST18
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10KW 90ft(27m)
XLST27
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10KW 120ft(37m)
XLST37
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Tower Wiring Kits (10KW)
Tower
Description
Item #
Price
10KW 60ft(18m)
Tower Wiring kits include a fused disconnect switch, lightning surge arrestor, armored tower cable and connectors. Kits for pumping systems are supplied with a non-fused disconnect switches. Specify turbine voltage or model when ordering.
XTWK18
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10KW 80ft(24m)
XTWK24
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10KW 100ft(30m)
XTWK30
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10KW 120ft(37m)
XTWK37
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10KW 140ft(43m)
XTWK42
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Magnum Energy DC-AC Inverters
Modified Sine Wave
1.5kw, 120V, 60Hz
Modified sine-wave inverters for 24VDC systems. Includes 3-stage battery charger(requires back-up generator or utility grid) and automatic AC transfer relay. Modified sine-wave may cause minor problems with some appliances and noise in some transformers or ballast.
MM1524AE
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1.8kw, 120V, 60Hz
RD1824
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2.8kw, 120V, 60Hz
RD2824
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3.9kw, 120V, 60Hz
RD3924
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Pure Sine Wave
4.0kw, 240V, 60Hz
Pure sine wave inverters for 24V and 48V systems. Includes 3-stage battery charger, transfer relay, and 240VAC output.
MS4024AE
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4.4kw, 240V, 60Hz
MS4448AE
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Outback Power Systems DC-AC Inverters

Pure Sine Wave

Off-grid

2.5kw, 120V, 60Hz
Outback off-grid and on-grid, 1-phase Inverters. Includes 3-stage battery charger(requires back-up generator or utility grid), and automatic AC transfer relay. On-grid sine-wave inverters can be connected to utility lines and will synchronize with the utility for net-mettering applications. Outputs of 230VAC, 50Hz and 230VAC, 60Hz are also available. Multiple 60Hz units can be stacked to provide increased output at 240VAC.
FX2524T
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3.0kw, 120V, 60Hz
FX3048T
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3.5kw, 120V, 60Hz
VFX3524
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3.6kw, 120V, 60Hz
VFX3648
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Pure Sine Wave

On-grid

2.5kw, 120V, 60Hz
GTFX2524
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3.0kw, 120V, 60Hz
GTFX3048
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3.6kw, 120V, 60Hz
GTFX3648
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